This topic isn’t actually a Hybrid Vehicle topic but it’s worth spending a little time on it. If you pay attention to some of the latest trends under the hood of conventional engines you’ll no doubt come across the concept of battery management systems. So what is it all about? Well, I’m glad you asked.
Your conventional electrical system on cars doesn’t have any way to determine the state of health of your battery. You know this if you’ve ever been stranded somewhere wondering why your starter makes that dreadful “Click” when you turn the key. Yes, you have indicators on your instrument cluster that will tell you your charging system is not operating correctly but there’s really nothing there that tells you your battery is on it’s last legs. Battery Management systems are typically consist of the following.
- A current sensor on your negative battery cable
- A communication between this module and your engine computer
- The ability to shut down (or reduce) electrical loads throughout the vehicle
- The ability to shut off the alternator on command
So how does it all work? Well, the state of health of the battery is determined by the module on the negative post. It does this by knowing key parameters of the battery that are provided by the battery manufacturer and measuring the current, voltage, and temperature of the battery. This information is fed back to your engines computer which already has access to other key pieces of information like engine RPM and an idea of what electrical loads are running at the time. With this information all in one place the computer can make some decisions regarding how it should operate.
For example, during a starting event, the main computer can shut off the alternator and other loads making the high current draw event of the starter a little easier on the starter. The computer could also determine that your battery is in such a state that we can begin a long charge cycle. This might happen if the temperature is favorable for the battery accepting a charge and it seems that the RPM’s are pretty stable (like on the highway).
Another example is that long term parking at the airport. You may not realize that your car’s electrical system goes to sleep after about 30 minutes but certain events can wake it up again (like other peoples key FOBs!). What this means to you is that larger than expected currents are flowing from your battery causing it to drain faster than the engineers would like. You could end up returning from your trip to a dead battery. The Battery Management system can deal with this by sensing the battery state and shutting everything down. This proactive measure keeps the battery from getting into a deep discharge state which even if you are not stranded, can shorten the life of your battery considerably.
Another benefit of Battery Management systems is that they can improve your fuel economy. It does this by managing when your alternator is turned on. Under certain drive cycles (depending on the state of health of your battery) you can just run on battery power alone. Your alternator can be turned off which significantly reduces the load on the engine. It can be turned off because the battery is being monitored to make sure it doesn’t discharge too much.
Well, that’s it for now. If you haven’t heard about these systems yet, I’m sure you will be soon. It seems that any technology that reduces those MPG’s is going to be advertised or otherwise made known so that you know the automakers are doing everything they can to get green.